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Abrasive Cutting Wheels
Abrasive cutting wheels spin at extremely high velocities such that anomalies in the density of the wheel (that is, uneven or low-density regions within it) can pose danger to users. Cheyney has integrated x-ray measurement of a wheel’s mass with laser measurement of its thickness in order to precisely map the density across the entire thing. In essence, the process determines the spot density of each point all over a 0.5-mm matrix across the entire surface of the wheel. The system ends up with more than half a million points scanned on each wheel, as part on an in-line inspection and quality control process.
The entire procedure is utilized as part of a monitoring process to ascertain an even deposition of the abrasive material in finished products.
In general, Cheyney offers a 3-tiered service to its customers utilizing their x-ray equipment. The first is the design and manufacture of automatic x-ray inspections systems suitable for a particular need. It can also provide rental of x-ray systems, metal detectors, check-weighers, and combination systems of these previously-mentioned machines. Finally, it can provide x-ray services under a contract agreement. Hence, whether or not you have the capital to acquire these equipment, any company can still perform the necessary inspection procedures under rental or service-contract options.
Cheyney certainly knows to cover the market needs with its versatile 3-tiered packages. In fact, Cheyney is in the process of launching a new program in the near future that can provide support, training and local service facilities in the North of England. As its products are expanding, the company is also expanding its market scope to benefit more and more localities in UK.
Seeing how Cheyney adapts to the needs of industries by adjusting its capability to provide those needs, clients are assured that they have a company that will meet their requirements to the smallest detail. Efficiency and safety are not merely measurements of a company’s concern for its clients; they are the marks of true professional workmanship in all areas.
The flame-retardant paper material, Nomex, is designed by Cheyney Design and Development as a special solution for manufacturers and other users who have this particular need. Nomex has many applications which include the production of personal protection wear to protect Formula 1 drivers and fire-fighters from sudden combustion. It is also incorporated in the fireproof honeycomb framework the Airbus A380 wide-body aircraft.
Nomex flame-retardant paper material contains heavy-metal additives, such as bismuth to withstand high temperature and thus prevent flash fire. This paper had been manufactured for many years, with the remaining scraps or small cuts of the material being baled and stored because of resistance to fire and, therefore, the difficulty of proper disposal without harming the environment.
Cheyney Design and Development has developed a special x-ray inspection process to accurately measure the concentration of heavy metal components, by core sampling and analysing the bales. This has resulted in recovery of nearly 2500 tonnes of material, with blending of the paper to specific grades, producing both financial and sustainability benefits.
Not only does Cheyney invest in designing and manufacturing efficient high-tech equipment; it likewise sees to it that the environment does not suffer from the disposal of the materials produced and discardedduring the process of production. This is how it should be for all truly concerned industries. It also allows them to recover valuable recyclable materials, which redounds to financial savings as well as prevents the unwise depletion of resources of our planet.
Companies such as Cheyney deserve to be appreciated and emulated for the example they set as being environmentally-conscious or concerned. High-tech does not need to be also high-impact with regards to the ecology of our planet. The goal is to keep products as low-impact as possible while trying to attain high-efficiency and producing high-value results for the consumers in general. There is where Cheyney concentrates its research and development efforts and we can see how it is succeeding in the effort.
